Insulated Sandwich Panels
Continuous-line manufactured roof and wall panels utilizing closed-cell PIR, standard PUR, and non-combustible Rockwool cores for logistics hubs and commercial envelopes.
Engineering Systems
Four Specialized Manufacturing Divisions
From rapid-assembly insulated building envelopes to structural cold-formed steel framing, each product line is fabricated in-house to stringent ASTM, EN 14509, and ISO 9001:2015 quality standards.
Cold Rolled Products
High-tensile galvanized C & Z purlins, composite floor decking with engineered embossments, and precision-profiled single-skin roofing sheets with custom punching.
Roofing & Cladding Accessories
Complete weatherproofing systems including computer-bent ridge caps, heavy-duty eave gutters, polycarbonate translucent skylights, flashings, and approved fasteners.
Cold Room Solutions
Heavy-duty cam-lock interlocking panels up to 200 mm with food-safe antimicrobial coatings, sliding thermal doors, and floor insulation packages for sub-zero food and pharma storage.
Advanced Manufacturing
State-of-the-Art Continuous Automation
Combining European continuous double-belt laminating technology with automated roll-forming lines to maintain precise dimensional tolerances, high lamination adhesion, and batch-tested quality.
Production Line 01
Continuous High-Pressure Foaming Line
Our computerized continuous sandwich panel production line dispenses eco-friendly cyclopentane-blown polyisocyanurate (PIR) and polyurethane (PUR) under controlled thermal conditions. The double-belt laminator delivers uniform core density, superior shear modulus, and reliable adhesion to pre-painted steel facings.
10,000 m² Daily Output
Thicknesses from 40 to 200 mm
Zero ODP / Low GWP Chemistry
EN 14509 Structural Quality
Production Line 02
Multi-Roll Precision Steel Forming
Engineered cold-formed steel sections are profiled through synchronized multi-stand forming rollers. High-grade structural steel coils (grades up to S350GD / S450GD with Z275 galvanizing) are converted into optimized Z & C purlins and composite metal decking sheets, minimizing structural dead load while maintaining high load-bearing capacity.
Automated CNC Web Hole Punching
Embossed Ribs for Concrete Grip
Custom Lengths up to 14+ Meters
High Corrosion Resistance Coatings
Packing & Export Staging
Export-Grade Seaworthy Packaging & Staging
To eliminate transit damage during multimodal cross-border shipments throughout the GCC, Africa, and overseas ports, each bundle is mechanically stacked with protective interleaving film, corner guards, robust EPS bottom skids, and waterproof polythene thermal-shrink wrapping.
Heavy Duty Edge Protection
Coded Bundle Barcoding
Flatbed & 40ft Open Top Loading
Third-Party Verification Available
Procurement Reference
Product Specification & Performance Matrix
Consult this technical comparison to align panel core composition, fire ratings, and mechanical profiles with engineering specifications and civil defense mandates.
| Product Category | Core / Material System | Thermal Conductivity (λ) | Fire Reaction Class | Typical Thickness Span | Standard International Applications |
|---|---|---|---|---|---|
| PIR Roof Panels | Polyisocyanurate Foam (40 kg/m³) | ~0.022 W/m·K | B-s1, d0 / Class A (ASTM E84) | 50 mm – 150 mm | Warehouses, manufacturing plants, aircraft hangars, commercial roofs |
| PIR / PUR Wall Panels | Polyurethane or PIR Core | ~0.022 – 0.025 W/m·K | Self-extinguishing / PIR Fire Retardant | 40 mm – 120 mm | Industrial architectural facades, internal partitions, cleanrooms |
| Rockwool Acoustic Panels | Basalt Stone Wool (100–120 kg/m³) | ~0.038 – 0.042 W/m·K | A1 Non-combustible (up to 2h fire barrier) | 50 mm – 200 mm | Oil & gas enclosures, power plants, fire separation walls, cinema hubs |
| Cold Storage Panels | High-Density PIR / Cam-lock PUR | ~0.021 W/m·K | FM 4880 Class 1 Equivalent core options | 100 mm – 200 mm | Chilled distribution centers, blast freezers (-40°C), pharma cold chain |
| Cold-Rolled Purlins (Z & C) | High-Tensile Galvanized Steel S350/S450 | N/A (Structural Steel) | Non-combustible | 1.5 mm – 3.0 mm gauge | Secondary roof purlins, wall girts, mezzanine floor joists, eave struts |
| Composite Metal Decking | Structural Zinc Coated Steel Z275 | N/A (Structural Steel) | Non-combustible formwork | 0.7 mm – 1.2 mm gauge | Composite concrete slabs, multi-story buildings, industrial mezzanines |
The Emaar Manufacturing Advantage
Direct Factory Pricing, Reliable Supply Chain & Project Engineering
By producing every component in-house in Muscat, Oman, Emaar Industries provides overseas procurement officers and contractors with predictable delivery timelines, competitive regional pricing, and direct access to design engineers for structural and thermal optimization.
Whether navigating extreme ambient temperatures above 50°C, high UV radiation, or corrosive marine salt air, our materials are custom-configured with PVDF, HDP, and plastisol coatings to deliver verified lifespans in tough operating environments.
550+
Global & GCC Projects Supplied
100%
In-House Manufacturing Control
ISO 9001
Quality & Environmental Certified
< 3 Weeks
Rapid Production Turnaround
Specification Guidance
Technical Product Questions
Find critical engineering data and answers frequently requested by project consultants, quantity surveyors, and structural engineers.
Need custom calculations, load span tables, or test certificates for an active tender? Our technical team is available to assist your procurement desk.
Emaar Industries produces continuous-laminated insulated roof and wall panels utilizing Polyurethane (PUR), Polyisocyanurate (PIR), and stone-wool (Rockwool) cores. We also engineer specialized hermetic cam-lock cold room panels up to 200 mm thickness designed for low-temperature food preservation, pharmaceutical warehouses, and cleanrooms.
Yes. We manufacture to project cut-lists. Buyers specify core thickness (40 mm to 200 mm), facer gauge (0.4 mm to 0.8 mm), interior/exterior profiling (trapezoidal, rib, micro-rib, smooth), and specialized paint coatings (Polyester, PVDF, Food-Safe PVC, or anti-static) formulated for high UV index and coastal salinity.
Three core systems are available: Polyurethane (PUR) offering dependable cost-effective thermal insulation; Polyisocyanurate (PIR) providing superior flame retardancy (Class B-s1,d0) with high thermal resistance (0.022 W/m·K); and high-density Rockwool mineral fiber (100–120 kg/m³) delivering non-combustible A1 fire compartmentation and exceptional sound attenuation.
Rockwool panels utilize basalt mineral fibers oriented perpendicularly to steel skins for structural rigidity. Unlike foam cores that form char layers, Rockwool cannot melt or sustain combustion, providing up to 2 hours of structural fire resistance per EN 1365 standards, making it the required specification for fire barrier walls, substations, and plant rooms.
Yes. Our manufacturing and testing procedures adhere to EN 14509 (Self-supporting double skin metal faced insulating panels), ASTM E84 / ASTM C518 thermal and surface burning standards, and ISO 9001:2015 quality management benchmarks. Products hold GCC Civil Defence approvals for use across Oman, UAE, Qatar, and Saudi Arabia.
We source hot-dip galvanized (Z180–Z275) and Aluzinc/Galvalume (AZ150) substrates with regular polyester (25 µm), Super Durable Polyester (SDP), 70/30 PVDF (high UV/chalking resistance), and food-safe Plastisol or PVC film laminates (120–150 µm) designed for meat processing and chemical exposure.
Standard thicknesses include 40, 50, 75, 100, 120, 150, and 200 mm. For insulated roofing, continuous purlin spans of 1.5 m to 2.5 m can be achieved depending on live load and wind uplift criteria. Our technical office provides exact load-span tables calculated for your specific building geometry.
Direct Procurement Desk
Ready to Request a Detailed Quote or Technical Submittal?
Connect with our technical sales engineers for mill test certificates, product samples, load-span calculations, and CIF/FOB export pricing for your active project.
Contact Us