Emaar Industries manufactures insulated PUR (Polyurethane) and PIR (Polyisocyanurate) wall sandwich panels in Muscat, Oman, providing civil contractors, steel fabricators, and MEP consultants with high-performance building solutions that integrate exterior cladding, thermal barrier, and finished interior liner into a single prefabricated system.
Formulated with a rigid, high-density closed-cell core (>95% closed-cell content), our wall panels achieve a superior thermal conductivity rating as low as λ = 0.020 W/m·K. This thermal performance reduces building HVAC cooling demands by up to 40% under Middle Eastern summer conditions exceeding 50°C, while eliminating moisture condensation, dust infiltration, and thermal bridging.
Precision-milled interlocking tongue-and-groove side joints allow secret-fix concealed fastening, protecting fixing clips against coastal oxidation while presenting a clean, modern architectural finish.
Available in continuous line thicknesses from 50 mm up to 200 mm to meet specific structural spans, acoustic ratings, and environmental insulation demands.
Suitable for general industrial facades, factory dividing partitions, and dry storage areas requiring standard thermal insulation with minimum structural dead weight.
Provides increased thermal insulation and higher acoustic attenuation compared to 50 mm. A dependable choice for logistics distribution hubs, plant rooms, and workshops.
Engineered for air-conditioned commercial warehouses, pharmaceutical production areas, and external facades in extreme high-temperature desert regions.
Designed for medium-temperature cold stores, chillers (+0°C to +4°C), and food processing plants where low heat transfer and strict temperature retention are mandatory.
Maximum thermal resistance for sub-zero blast freezers (-18°C to -35°C) and cryogenic facilities, delivering complete condensation defense and structural integrity.
Formulated and tested in compliance with regional and international standards for building envelope design.
| Parameter | Polyisocyanurate (PIR) | Polyurethane (PUR) | Testing / Standard Reference |
|---|---|---|---|
| Core Density | 40 ± 2 kg/m³ | 40 ± 2 kg/m³ | EN ISO 845 / ASTM D1622 |
| Thermal Conductivity (λ) | 0.020 – 0.022 W/m·K (Aged) | 0.022 – 0.024 W/m·K | EN 12667 / ASTM C518 |
| Fire Reaction | Class B-s1, d0 (Self-extinguishing char) | Class B2 / Class B3 | EN 13501-1 / DIN 4102-1 |
| Compressive Strength (10% def.) | ≥ 140 kPa | ≥ 120 kPa | EN 826 / ASTM D1621 |
| Closed-Cell Content | > 95% | > 92% | ASTM D6226 / ISO 4590 |
| Water Absorption | < 1.0% by volume (28 days immersion) | < 1.5% by volume | EN 12087 / ASTM D2842 |
| Standard Facings | Pre-painted Galvanized Steel (PPGI 275 g/m² Zn) / Aluzinc (AZ150) | EN 10346 / ASTM A653 / ASTM A792 | |
| Protective Coatings | Polyester (25µm), PVDF (30µm for coastal UV), Plastisol, Food-Safe PVC | EN 10169 / ECCA Standards | |
From exterior industrial architecture to temperature-restricted interior cleanrooms, our wall panels deliver verified structural efficiency.
For industrial plants, warehouses, and commercial showrooms, PIR wall panels serve as an all-in-one building envelope combining structural wind resistance with continuous thermal protection. The micro-ribbed or architectural flat surface enhances building appearance while withstanding solar radiation, high humidity, and airborne dust.
Used to subdivide large industrial bays into separated functional departments such as production floors, administrative offices, and mechanical plant rooms. High acoustic attenuation and airtight tongue-and-groove jointing isolate noise, manage internal microclimates, and prevent dust or fume migration.
Panels in 100mm to 200mm thicknesses form hermetic enclosures for food processing facilities, agricultural pack houses, and pharma storage. When installed with continuous internal vapour barriers, sanitary coving, and sealed cam-lock or tongue-and-groove joints, panels preserve stable indoor cold temperatures with zero condensation.
Large-scale distribution facilities benefit from the fast installation speed of our single-component wall panels compared to traditional multi-layer blockwork and field-assembled systems. Long spans reduce secondary steel framing requirements, lowering overall project structural expenditure.
Correct junction detailing ensures thermal integrity, airtightness, and long-term envelope durability.
Fastening screws are mechanically locked through the internal tongue edge and fully concealed by the overlapping female joint of the adjacent panel. This eliminates exposed exterior screw heads, preventing water entry, corrosion, and thermal leaks.
Each interlocking joint incorporates factory-applied or site-applied non-hardening butyl mastic and EPDM gaskets. This creates a capillary break that stops wind-driven rain and humid air migration under extreme negative pressure cycles.
Corners, base channels, and wall-to-roof transitions must incorporate colour-matched, cold-formed flashings with continuous internal thermal breaks. Foam infill strips and thermal isolators prevent exterior heat bridging to inner structural steelwork.
Download comprehensive product specifications, spanning calculation tables, and test certificates for your project submittal.
Get CatalogComprehensive answers regarding panel core selection, fire classifications, climatic durability, and installation specifications for Gulf and international projects.
Panel thickness selection is determined by internal temperature requirements, structural wind loads, structural girt/purlin spans, and regional building energy codes (such as GCC thermal envelope criteria). For standard dry warehouses, 50 mm or 75 mm panels typically satisfy code requirements. For fully air-conditioned industrial spaces, 100 mm is the regional standard. For temperature-controlled facilities such as walk-in chillers (0°C to 5°C), 150 mm is specified, while low-temperature freezers (-18°C to -35°C) require 200 mm to ensure energy efficiency and prevent surface condensation.
The primary differences center on thermal resistance (U-value), structural span capacity, and weight. A 50 mm PIR panel yields a U-value of approximately 0.40 W/m²·K and is best suited for ambient storage, interior demising walls, and partitions. A 100 mm panel reduces the U-value to approximately 0.21 W/m²·K, cutting thermal transmittance in half for energy-sensitive air-conditioned buildings. A 150 mm panel delivers an ultra-low U-value of approximately 0.14 W/m²·K, offering maximum thermal insulation for commercial cold rooms and pharmaceutical distribution hubs.
Yes. Emaar Industries formulates its rigid PIR core with an ultra-high closed-cell ratio (>95%) specifically engineered to maintain dimensional stability under peak surface temperatures exceeding 75°C. The formulation resists blister formation and core degradation caused by intense ambient heat and high UV exposure. When coupled with high-reflectivity PVDF exterior coatings, our panels significantly reduce radiant solar gain, lowering HVAC operational expenditures across Oman, the UAE, Saudi Arabia, Qatar, Kuwait, and Bahrain.
All wall openings must be detailed with structural perimeter sub-framing, thermal break gaskets, and custom-formed flashings. The panel core cut edge must never remain exposed to weather; heavy-gauge corner and jamb flashings with integrated butyl mastic beads must be installed to seal out moisture and dust. For cold storage and cleanroom doorways, reinforced backing plates and thermal bridge-free sub-frames are required to support high-cycle sliding or rapid-roll doors.
Our sales engineers respond to project questions during working hours (GST+4).