Outdoor Structural FRP Deck Boards

Product Description

Outdoor Structural FRP Deck Boards

FRP Deck (also called plank) is a one-piece pultruded profile, 500mm over width and 40mm thick, with a tongue and groove joint along the length of the plank that gives a firm, sealable joint between lengths of profile.
The FRP Deck gives a solid floor with a gritted anti-slip surface. It will span 1.5m at a design load of 5kN/m2 with a deflection limit of L/200 and meets all the requirements of BS 4592-4 Industrial type flooring and stair treads Part 5: Solid plates in metal and glass reinforced plastics (GRP) Specification and BS EN ISO 14122 part 2 - Safety of Machinery Permanent means of access to machinery.

Our mainly specification:

Outdoor Structural FRP Deck Boards
Outdoor Structural FRP Deck Boards
Uniform Load
Span mm 750 1000 1250 1500 1750
Deflection = L/200 3.75 5.00 6.25 7.50 8.75
Load kg/m2 4200 1800 920 510 320
Concentrated Line Load
Span mm 750 1000 1250 1500 1750
Deflection = L/200 3.75 5.00 6.25 7.50 8.75
Load kg/m2 1000 550 350 250 180
Note: The above data has been calculated from measurements made of the full section modulus - EN 13706, Annex D.

Maximum structural capacity is made possible with unique continuous fiber reinforcements that deliver performance metrics superior to those of other composite products on the market.

Advantages include:

Lightweight Construction

An FRP deck is 80 percent lighter than a reinforced-concrete structure. FRP’s weight reduction reduces strain on the bridge’s structure and makes installation easy, fast, and affordable.

Design Flexibility

FRP can be engineered with ideal structural properties to handle almost any load.

FRP Decking is suitable as a cooling tower floor, for walkways, pedestrian bridge decks and odour control covers or to keep out water penetration in potable and waste water treatment units.

FRP Decking can be used in a number of other applications where its strength, light weight and easy of joining, no theft value, provide important benefits to our final clients.

Surface Treatment:

Surface treatment: smooth or gritted.

Gritted surface mainly have three types: fine grit,medium grit,coarse grit, please see the picture as below:

Outdoor Structural FRP Deck Boards

Application:

Outdoor Structural FRP Deck Boards

Frequently Asked Questions (FAQ)

What are the standard dimensions and joint structure of the FRP deck?

The FRP deck is a one-piece pultruded profile measuring 500mm in overall width and 40mm in thickness. It features a continuous tongue and groove joint running along the length of the plank, ensuring a firm, seamless, and sealable connection between panels.

What industry load and safety standards does this deck comply with?

It spans 1.5m under a design load of 5kN/m² with a deflection limit of L/200. It meets all regulatory criteria of BS 4592-4 (Industrial type flooring Part 5: Solid plates in GRP) and BS EN ISO 14122 part 2 (Safety of machinery - Permanent means of access to machinery), with calculations derived from EN 13706, Annex D.

How does FRP deck compare to traditional reinforced concrete?

FRP decking is approximately 80 percent lighter than reinforced-concrete structures. This substantial weight reduction decreases dead loads on supporting infrastructure, simplifies on-site handling, eliminates heavy machinery requirements, and dramatically speeds up installation.

What surface finishes are offered for slip prevention?

The deck boards are available in either smooth or anti-slip gritted surface finishes. Gritted surfaces are categorized into three textures depending on application needs: fine grit, medium grit, and coarse grit.

Where is FRP structural decking most commonly deployed?

It is widely used for cooling tower flooring, industrial walkways, pedestrian bridges, odor control covers, and for containment against water penetration in potable water and wastewater treatment facilities.

Why is FRP considered a secure choice for public and outdoor projects?

Beyond its high structural capacity and non-corrosive properties, FRP materials have no scrap or theft value compared to steel and aluminum, significantly lowering the risk of vandalism and structural tampering in open outdoor installations.

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